Date: 04-02-2018 | Venue: Texvyn Office
Position: Trainee Piping Design Engineer
Ontime submission & approval of Engineering documents
Design of Skid Pipelines
Preparation of specifications
Datasheets for Valves, PRV, PSV, SSV, CRV e.t.c.
Preparation of docs like P&ID, GAD, Isometric, BOM
For more details call us on 02265201222 or write us on
Note: Placement drive is meant only for Texvyn Technologies Students.
Key Advantages with Texvyn
- Learn from Industry Expert.
- Flexible Course Duration.
- Govt. Affiliated PGD Program – Hydrocarbon Sector Skill Council [Skill Ministry].
- Job Networking with more than 50 companies in Mumbai & Pune.
- 100% Job Assistance.
- Audio Books for future reference.
- Module Based Learning.
- Training on Leading Engineering Software’s.
- Mock Interviews.
- Soft Skills & Leadership Program.
Mock interviews provide candidates with an opportunity to test out their interview skills with someone who isn’t evaluating them for an actual job. A mock interview may be offered through career services for students or recent alumni, by a career coach or through a local workforce services office for candidates in the process of transitioning to a new opportunity.
Mock interviews help candidates reduce their anxiety about interviewing by training them for the typical interview questions. The person conducting the mock interview session is most likely an experienced interviewer and a skilled trainer, who can guide candidates whether or not their responses are suitable, along with providing them the most appropriate set of response they should practice. In the process the candidates gain their confidence by having the knowledge about their strengths and shortcomings. No one is perfect enough to execute everything faultlessly, so the purpose of these mock interviews is to point out one’s weaknesses and guide them to bring perfection by rectifying those.
Mock interviews also prepare job seekers for behavioral-based issues in an interview. In a real interview the behavioral standard is judged much by the interviewee’s body language. So, it is very important to know how one can appear best by employing those standard set of gestures. From the moment of entry in the interview room everything about the posture will be marked minutely. Therefore, one needs to know very accurately about what the things are that one should do and what not. Right from the way of stepping into the room, greetings to the panelists, way of looking at them, style of sitting and manner of responding to them – everything counts on. And mock interview sessions are the best ways to gather knowledge about all these little details which are too important to overlook.
At Texvyn we provide a career launch pad for engineering graduates, who wish to embark their career with growing engineering industry segments in India & Abroad. Texvyn’s mock interview session helps our candidates to get placed in right industry by evaluating their key skills & interest. Our comprehensive global solutions helps students and job-seekers to prepare for job interviews by creating a no-pressure environment to practice and review their skills. Below are the technical mock interviews conducted at our Texvyn – Navi Mumbai office –
- Process Engineering
- Piping Engineering
- Mechanical Static Engineering
- Electrical & Instrumentation Engineering
- Civil & Structural Engineering
- Process Safety
For more details contact our placement cell by writing us on email@example.com
Graduate engineers’ jobs in this industry involve developing and optimizing manufacturing processes to keep products moving fast off the production lines.
Fast moving consumer goods (FMCG) manufacturing is very much as the name suggests: high quality products that fly off the production lines as fast as they fly off supermarket shelves. Typical products include home cleaning items, personal hygiene goods and foodstuffs, such as crisps and ready meals. Major players include companies like Procter & Gamble and Unilever, which produce a wide portfolio of products, while other companies like Walkers and L’Oreal tend to focus on single product areas. In FMCG, engineers have the vital role of developing and managing manufacturing processes to remove costs and wastage and keep things moving – thousands of units of each product can come off a production line every minute. Engineers also continually innovate new machines and processes to match the demands made on products by consumers.
Trends and developments in fast moving consumer goods
Sustainability is the watchword and this expands beyond the industry’s manufacturing processes and facilities. The current issue is to reduce packaging. Another headline is ‘maintain reliability’: machines have to run consistently for long periods. Automation, robotics and programmable logical controllers are the focus. The goal is to run ‘lights out’ operations where machines are set running and left to run with no further human intervention.
What it’s like working in the fast moving consumer goods industry
Manufacturing facilities are pressurized environments, but also brilliant training grounds. Engineers face new challenges every day and you’ll learn quickly about processes, equipment design and people. Graduates work alongside experienced engineers as part of a small team with responsibility for part of a process or a project, which could focus on improving an existing line or installing new technology. Many FMCG companies buy production lines off the peg and then customize and optimize them for their own purposes.
Getting a graduate job in fast moving consumer goods
Most engineering disciplines are applicable for jobs in manufacturing, but most applicants have a mechanical, chemical or electrical engineering background. In addition to technical understanding, employers want engineers with the right soft skills and personal capabilities, such as leadership and relationship building, flexibility, and the ability to think and act decisively. After a couple of years, you could progress to managing a line and the people running it, or move into an area that focuses on developing and implementing particular processes or technology. There are lots of opportunities to progress into interesting roles because the industry is so dynamic and embraces change to keep advancing.
The highlights of a career in fast moving consumer goods
- It’s a good training ground where you’ll learn a lot quickly.
- The broad range of career opportunities once you have gained foundation experience.
- Working on familiar products that are used in people’s daily lives.
The fast moving consumer goods industry seeks graduates in…
Credit: Target Jobs
The chemicals sector is the backbone of industry. It’s a high-tech, global, multi billion pound business in which technology gives a competitive advantage and companies strive to improve their cost margins. The sector stretches from oil companies through to manufacturers of ‘commodities’ chemicals (eg. methanol and ammonia), polymers, fine chemicals and pharmaceuticals.
In industrialised countries you’ll find multinational chemicals companies, oil companies and many smaller, independent companies, particularly in fine chemicals and pharmaceuticals. There are also businesses that support them. Engineering contractors (eg Foster Wheeler and Aker Solutions) design and construct new plants and perform the detailed civil, instrument, electrical and mechanical engineering work that is needed to get the equipment for these in place. Technology development organisations (eg. Davy Process Technology and UOP) develop and licence new process technology to make manufacturing chemicals more competitive.
What it’s like working in chemical engineering
The industry is fast-paced and client-focused, though project timescales vary widely. Problems at operational plants often need to be solved in a matter of hours or days, whereas developing new technology and finding commercial outlets for it can take years. The work is stressful but exciting, often with multiple projects on the go at the same time, and suits those who are creative and like a challenge. You can work anywhere in the world, whether permanently, on a secondment or travelling from place to place, for example in a technical sales role. However, it’s not essential to be mobile: roles such as R&D or working in a production role at a plant generally allow you to stay in one place.
Getting a graduate job in chemical engineering
Employers seek graduates who are highly numerate, outgoing, good at teamwork, proactive and able to adapt to different people, from plant operators to MDs. In large companies you’re likely to join a graduate scheme lasting between three and five years, where you’ll work in different areas of the business.
In today’s world, India has lots of engineering colleges (Govt. plus Private) but the students who pass the engineering successfully, fail to gain job in their respective field.
It is the right time to avail the modern facilities that can enhance the personality of the student. An engineering student lacks in professional training and now companies need an individual who is perfect in all aspects, considering their communication skills and their practical knowledge. The college faculties are not paying attention towards their students, they just bother to earn fees. They are least bothered about students who fail to get placed and some of them choose jobs like call centres or join their family business. The enhancements which college should include are professional training, practical implementation of what is being taught, invitation to hundreds of companies so that students can get hired and many more.
Professional Development for the engineer
Professional development is all about strengthening your career aspect that includes building of a strong network of similar minded individuals. Professional development is needed because it sets you standing apart from the queue of engineers who do not have jobs in their field or fail to get hired from any of the company. Professional development means you are an individual who possess the theoretical knowledge as well as practical knowledge. An engineer is all about practical implementation of the knowledge gained, but if an individual fails to show that knowledge to the interviewer then he misses the job. That is not all, some of the individuals earn the highest package by cracking all the interview and getting the highest salaries in their respective fields.
Why engineers need guidance?
Guidance is an effective way of communication. The guidance can improve an engineer’s capabilities and becomes the best mode to transfer the knowledge from one end to another. An effective communication can help an engineer to keep all the skills updated which is the best way to transfer an amalgam of knowledge, experience and skill. Engineers are quite comfortable to choose their specific area and to attain the deep knowledge in their area is fun for them. The area is something their comfortable zone where they are aware of the basic facts and the syntax used and for deeper knowledge, a guide would be the best. Whenever they feel like switching to the other area, they can but need lots of efforts.
Have you every wanted to apply for a job but changed your mind because it was a contract or temporary position? Think again, because there are a lot of great benefits to temporary and contract employment for both the job seeker and the managing employer.
If you’re thinking about pursuing temporary or contract work: Whether you’re a new graduate or currently experiencing a gap in employment, temporary and contract positions can be a great way to relieve yourself from any restlessness or frustration you may have without a job. These short-term job opportunities can be a great way to kick-off your new career path and provide mental relief to any unemployment-related anxieties or dissatisfaction in your current career. If you’re a recent student or looking to change careers, contract and temporary work can also be a great way to get your foot in the door within your desired field. These positions allow you try out a role before you commit to it on a full-time basis. This is particularly beneficial for younger employees who may not have a permanent career path in mind. Regardless of the amount of time you spend in a position, it is always beneficial to connect with individuals in your desired industry to increase your list of professional contacts you can use as references or simply career advice.
Process Safety management is a subject that we feel is a vital part of the education of chemical engineers.This article will discuss Process Safety Management, why we feel it is essential, the various aspects of hazard identification and prevention and the responsibilities of our profession in this respect. There is a broader pedagogical issue here that we will deal with as well. The field of engineering practice is changing rapidly driven by many factors such as globalization, the breakdown of old hierarchical structures of management as a result of enormous increases in collaboration, and the rapid change is the skills and knowledge required of our graduating engineers. There is an impending crisis in North America where many of the senior managers, scientists and engineers are soon to retire. This will mean the loss of irreplaceable knowledge unless there is some way to effectively pass it on to the next generation of individuals responsible for keeping economy viable.
The modern civilization is totally dependent on the process industries whether they are Oil and Gas,Chemical (which of course includes the bio option),Pharmaceuticals and so on. By the very nature of these industries one often must deal will significant potential hazard such as fire and explosion, toxic release and many other similar situations? The process industries have by and large made a significant effort to mitigate these risks, however they still will exist because of the various materials and processes involved. There are many instances where disasters occurred because of poor design, unsafe operating conditions and errors in judgement
The Flixborough works of Nypro produced caprolactam a monomer for nylon. One of the critical steps was the oxidation of cyclohexane to cyclohexanol in a series of six catalytic reactors in the presence of air. It was discovered that one of the reactors had a small crack resulting in an unplanned shutdown. This reactor was removed from service and a temporary pipe section was fabricated in the machine shop to replace the cracked reactor. Anecdotal evidence states that the pipe was designed with a piece of chalk on the floor of the maintenance shop. This temporary section was not adequately supported and upon pressurization it failed and released a large cloud of cyclohexane vapour. An unknown source of ignition caused this cloud to explode resulting in the death of 28 people and the injury of some 36 others. There was significant damage in the adjacent village.
An insecticide plant in India suffered an accidental release of methyl isocyanate. This plant jointly owned by Union Carbide and local investors was essentially shut down at the time because of a labour dispute. Because the plant had been designed to receive shipments of MIC from another unit where it was produced there was a fairly large storage tank for the material. MIC will react slowly and exothermically with water and the MIC will boil if not adequately cooled. Somehow water was injected into this tank, some believe it was sabotage by a disgruntled operator; however the result was that the tank boiled over. The vapours popped the pressure relief valve and under normal conditions would have been diverted safely into a scrubber and flare system. Unfortunately this equipment was out of service and an estimate of some 25 tons of extremely toxic vapour escaped, killing some 2,000 people living in the shanty village surrounding the plant and injuring some 20,000 others.
Piper Alpha was an oil rig in the North Sea that was producing crude oil. It had been modified to handle natural gas as well. There were two large pumps both with relief valves on their discharge. One of these pumps had been taken off line because of a problem with the relief valve. The valve had been removed and a blind flange (a round sheet of steel) had been used to block off the line from this pump. Normal obligatory maintenance procedure requires that a ticket must be filed with the operating personnel. Unfortunately there was some mix-up and the ticket was never properly processed. Upon start up of the pump with the working relief valve it developed problems and the operating crew being unaware that the relief valve on the other pump had been replaced with a steel blind flange (the ticket had been misplaced or lost), shut down the pump and attempted to start up the other. The net effect of this was that the blind flange was unable to withstand the pressure and blew off the line discharging a cloud of natural gas, which ignited. This could have been dealt with as there was a water spray system that pumped seawater to several spray heads. Unfortunately there had been some maintenance work carried out near the intake to the water pumps and they were not available. Not to belabour the issue there were other unfortunate occurrences related to the fact that Piper Alpha was on a crude oil grid. The fire was soon out of control and so fierce that rescue craft were unable to approach the rig. A few of the men on the rig saved themselves by leaping several stories into the sea which at this point was covered with burning oil. The rest of the men perished in a structure that was supposed to be a safe haven but in fact became an oven. The rig was totally destroyed. One could bring up many other tragic events but the past three should serve to point out several fundamental aspects of Process Safety Management. Safety begins at the design stage, and is an integral part of operations and maintenance procedures. While most of these principles have been recognized far many years in the industry, it is now called Green Engineering.
The primary objective of any process design is to design a unit that is inherently safe. In any chemical process it is vital that one is aware of the properties of all the materials and mixtures thereof that are involved in the system. Although there are many situations where the presence of a toxic material is unavoidable, every effort should be made to find alternate chemistry or alternate processes to minimize any hazard. In both the Flixborough situation as well as Bhopal, should there have been a much smaller inventory of for example the cyclohexane in the Flixborough case and definitely the amount of MIC on hand at Bhopal the extent of damage would have been much less. In the later situation redesign of similar insecticide units basically practice “Just in Time” where the intermediate of a very dangerous material such as MIC is kept as small as practically possible. The process selection is very important as well. High operating temperatures and pressures and corrosive environments increase the risk associated with the unit. The introduction of advanced catalysts often permits operating at reduced pressure and temperature without sacrificing yield and selectivity. Selection of the appropriate materials of construction can be very important as corrosion can lead to catastrophic equipment failure.
Before any process design is approved for construction it should be subjected to a rigorous Process Hazards Analysis (PHA) such as a fault tree analysis or a Hazards and Operability Studies (HAZOP) These are a rigorous review of the process design in order to anticipate wherever possible potential risks and to do whatever is possible to minimize these.
Process Control systems are very important as well since in most units these systems are the main tool for operating the plant in a safe manner. It is not possible to go into much detail at this point but appropriate control strategies are essential to safe operation. The primary philosophy of instrumentation should be that all systems are essentially “fail safe”. One of the most important and often overlooked aspects of Process Design is to have the process operators who will have responsible for operation involved thoroughly and often as the design and PHAs progresses. Safety training for all operating personnel, operators and technical staff is imperative. Most large organizations such as the major Oil and Gas companies as well as the major Chemical companies are quite diligent in this respect. This is not only concern for their personnel but the surrounding community as well and there is always the aspect of potential large financial losses resulting from major incidents. Union Carbide never recovered from the Bhopal incident. A recent disaster at Texas City where a distillation column was somehow allowed to fill with liquid which overflowed , resulting in an explosion and fire with significant loss of life. There were criminal charges brought against those who were believed responsible this and presumably jail time was the result. Maintenance procedures are critical as well; the Flixborough and Piper Alpha incidents are examples of complete breakdown in both cases. It is really quite remarkable that a critical piece of equipment was “designed” by a chalk drawing on the floor of a maintenance shop, and the fact that the maintenance “Ticket” got misplaced on the Piper Alpha resulted in the death of many individuals.
Having briefly reviewed some of the aspects of Process Safety Management, we come to the issue of where this can be dealt with in the Curriculum and for that matter should it even be part of a Chemical Engineering education.
The core body of knowledge expected of today’s engineering graduate seems to continue to expand. In addition to the fundamentals of math, chemistry and physics today’s graduate has to be aware of process simulation and computer mathematical tools. Depending on whatever industry one is familiar with this list can be changed and expanded. In most Universities there is a four year programme. It is an enormous challenge to fit all this material into those four years. There is no question that a five year undergraduate degree would be a desirable option. This is certainly not a new idea however who is to pay for it. Parents and students would not be interested in this with the possible exception of the small numbers who choose to go on into grad school. It is an open question whether potential employers would be interested. We suspect that most really wouldn’t be all that interested. Our TEAM program each year deals with some 20 Industrial Organizations. Almost without exception they tell us that provided a potential employee has a degree from an accredited University they assume that there fundamentals are sound. This does not mean that the student’s marks aren’t important, they certainly are. What seems to be the general response from potential employers is that the fundamentals are only one aspect of what they are looking for. The other aspects are usually categorized by that dreadful term “Soft Skills”, which include teamwork, ability to communicate both by written word and orally, but most important, to be a quick learner who can contribute fully to the enterprise. The other aspect of the Engineering Profession today, that we as educators must recognize, is that change is rapid and all embracing.
Process Safety Management is a vitally important aspect of Chemical Engineering whether involved in design, operation or maintenance. Students have to make them fully aware of the importance of this issue. The practice of engineering is changing very rapidly and we as educators are being challenged to adapt to this. The problems we face in order to effectively deliver a programme of Process Safety Management is the less awareness of the subjects among the students.
Article by: Barrie Jackson Associate Professor of Chemical Engineering Queen’s University, Kingston Ontario Canada